Porous alumina ceramics with enhanced mechanical and thermal insulation properties based on sol-treated rice husk

To improve the properties of porous alumina ceramics, which were typically prepared by adding pore-forming agents, rice husk (RH) as pore-forming agent was pretreated with zirconia sol. The effects of sol-treatment on the thermal conductivity and compressive strength of the resultant ceramics were characterized. Furthermore, the pore size distribution, pore shape, microstructure, and phase evolution also were studied. The results showed that the RH pretreatment optimizes the microstructure of the ceramic pores. Moreover, complete morph-genetic RH is clearly observed in the pores, which is established as a key factor in improving the properties of the resultant ceramic. The thermal insulation properties are determined to significantly improve, although the thermal conductivity increases slightly with the increment of zirconia sol concentration from 5 to 10?wt%. Meanwhile, after sintering at 1550?°C, the compressive strength is significantly greater for the specimen prepared with 10?wt% zirconia sol-treated RH (65.56?MPa) than that with untreated RH (43.37?MPa). Hence, it was demonstrated that the use of zirconia sol-pretreated RH as a pore-forming agent could enhance the mechanical and thermal insulation properties of porous alumina ceramics.     

Preparation and temperature-resistance characteristics of novel dense SiAlCN ceramics

The compact green bodies, prepared via a novel solid-liquid mixing method of precursors, were successfully pyrolyzed to obtain the dense bulk SiAlCN ceramics at 1000 °C. It can be seen from their SEM that they have uniform and dense microstructure, indicating that this method can be used to prepare bulk ceramics. In order to verify that they can be used as sensor heads, their temperature-resistance characteristics and repeatability were tested. The results show that the conductive mechanism belongs to Arrhenius's Tailed-State and Extended-State in the temperature range of 500–650 °C and 650–930 °C, respectively. And it shows that SiAlCN ceramics can be used as the sensor heads for high-temperature sensors.     

In vitro cytotoxicity of monticellite based bioactive ceramic powder synthesized from boron derivative waste

The cytotoxicity of monticellite based bioactive ceramic powder, which was synthesized from boron derivative waste has been determined by in vitro assays of MTT, NRU, and JC-1 staining. The toxicity of powder on different mammalian cell lines (3T3-L1, HUVEC, CRL-2120) was evaluated at the concentrations of 10, 100, 200, 400 and 800?µg/mL to justify its potential for biomedical applications. The obtained results showed that monticellite based bioactive ceramic powder possesses not only bioactive feature but also biocompatible characteristic at the concentration range of 10–200?µg/mL. Hence, monticellite based bioactive ceramics have high potential as a bone graft substitute for bone void filling and coating applications.     

Dielectric,ferroelectric, and energy storage properties in dysprosium doped sodium bismuth titanate ceramics

In this work, Na_0.5(Bi_1-xDy_x)_0.5TiO₃ (0?≤?x?≤?15%) ceramics were prepared via solid state reaction method and were characterized. A stable and pure perovskite phase was revealed by X-ray diffraction analysis for all compositions and a symmetry change from rhombohedral to orthorhombic phase was detected beyond 10% of Dy substitution. The incorporation of Dy³⁺ into Sodium Bismuth Titanate (Na_0.5Bi_0.5TiO₃) matrix allows a substantial decrease of the coercive field, an increase in the resistivity, and leads to a high stability of the dielectric permittivity (??/?_(150?°C) ≤?±?15%) over a wide temperature range. Furthermore, this system was found to exhibit improved energy storage properties at high temperatures with a maximum energy density of 1.2?J/cm³ obtained for 2%Dy composition at 200?°C. The obtained results are very promising for energy storage capacitors operating at high temperatures.     

Preparation and corrosion resistance of cordierite–spodumene composite ceramics using zircon as a modifying agent

To prolong the service life of cordierite–spodumene composite ceramics applied to the solar heat transmission pipeline, the zircon modifier was introduced to improve the corrosion resistance of the ceramics. The effects of zircon on the density, bending strength, crystalline phase, microstructure and chemical stability were studied. The results showed that the sintering temperature range of the composite ceramics was broadened to 40–60?°C with the introduction of 5–15?wt% zircon. Moreover, the mechanical strength and corrosion resistance of the ceramic materials were improved with the zircon introduction. In particular, sample C3 containing 15?wt% of zircon and sintered at 1360?°C exhibited the best performance, which had the 0.03% Wa, 0.07% Pa, 2.34?g?cm^?3 Db and 100.17?MPa bending strength. After acid and alkali corrosion, the water absorption was still less than 0.5% and the strength loss rate decreased to less than 5.3%. The XRD and SEM analyses demonstrated that the ZrSiO₄ grains dispersed at the grain boundaries could enhance the mechanical properties. Furthermore, the existence of the Zr⁴⁺ ions not only reduced the cationic solubility of the glassy phases but also led to a reaction with OH^? to form Zr(OH)₄ on the surfaces. This improved the corrosion resistance of the composite ceramics and endowed it with a high residual strength after the acid and alkali corrosion.     

Synergistic reinforcement of surface modification on improving the bonding of veneering ceramics to zirconia

Veneering ceramics should be strongly bonded to zirconia core in order to achieve successfully long-term clinical practice. Indeed, to pursue the high zirconia core–veneering ceramic bonding is still a concerned issue. In this regard, this study was to treat zirconia surface using a 3?wt% Si₃N₄ solution in 4?M NaOH and to investigate the effect of soaking time (5, 10, and 20 days) on the surface properties of zirconia and shear bond strength between zirconia and veneering ceramics. The residual veneering ceramics on zirconia surfaces and failure modes were also examined after fracture. The results showed that the phase composition of zirconia before and after surface modification was not changed. The elemental mapping and depth profiling consistently revealed the soaking-time-dependent Si content on the zirconia surface. The surface roughness of zirconia was significantly (P?<?0.05) increased with the increasing soaking time. When zirconia was treated for 10 days, the shear bond strength value of 27.4?MPa was significantly (P?<?0.05) higher than the control (18.6?MPa), associated with greater remaining amounts of veneering ceramics on the zirconia surface. The failure mode of the treated zirconia was almost the mixed failure. On the basis of the data, surface modification using Si₃N₄ in NaOH solution for zirconia core could be a simple and effective method for enhancing the veneering ceramic–zirconia bonding.     

A modified B2O3 containing Li2O-Al2O3-SiO2 glass with ZrO2 as nucleating agent - Crystallization and microstructure studied by XRD and (S)TEM-EDX

Glass-ceramics based on lithium-alumo-silicate glasses are commercially important for a wide range of applications, due to their special properties, like a vanishing thermal expansion. In order to tailor these properties, the composition of the glass and the temperature/time schedule are crucial factors. For the industrial production of most lithium-alumo-silicate glasses, high melting temperatures are required due to the high viscosities of the respective melt compositions. In this study, a simplified lithium-alumo-silicate glass composition with ZrO₂ as nucleating agent, on the basis of the commercially available Robax^® composition, is studied. Adding boron oxide leads to lower viscosities of the glass melt and notably lower melting temperatures may be supplied. The resulting glass is investigated using X-ray diffraction and transmission electron microscopy. During the crystallization process, phases such as ZrO₂ and β-quartz types are formed. The microstructure of the glass ceramics is notably coarser than that of glass-ceramics which are obtained from lithium-alumo-silicate glasses of standard compositions. EDX-analyses indicate a considerable enrichment of chemical elements in comparatively small areas of the microstructure. Especially boron oxide is found to be enriched in the residual glass of the investigated glass-ceramics.     

Tape casting of polysiloxane-derived ceramic with controlled porosity and surface properties

Tape casting has been applied to produce porous hybrid and SiOC ceramic tapes using ceramic precursors and commercially available polysiloxanes as polymeric binders. SiC particles of two different mean sizes (4.5 or 6.5?μm) were used as inert fillers to prevent shrinkage and increase mechanical stability. Macroporosity was adjusted by varying the azodicarbonamide (ADA) content from 0 to 30?wt.%. Decomposition of the polysiloxanes at 600?°C resulted in the generation of micropores with high specific surface area (187–267 m²?g^?1) and a predominant hydrophobic behavior. At 1000?°C mainly meso/macroporosity were observed (SSA: 32–162 m²?g^?1) accompanied by increased hydrophilicity. The influence of ADA content, SiC size, and pyrolysis temperature on open porosity (2.5–37%), average pore size (<0.01–1.76?μm), surface characteristics, and flexural strength (10.5–121?MPa) were investigated. The porous tapes with different surface characteristics and controlled structure are highly promising for applications involving membrane processes, particularly microfiltration systems (0.1–10?μm).     

A novel solid solution (K1-xNax)2Mo2O7 (0.0 ≤ x ≤ 0.3) ceramics with ultra-low sintering temperatures

The (K_1-xNa_x)₂Mo₂O₇ (0.0?≤?x?≤?0.3) ceramics with ultra-low sintering temperatures were prepared by a modified solid-state reaction method. Polyvinyl ethanol (PVA) binder was replaced by ethanol and isostatic pressing technology was used, which improved the density of the ceramics effectively and avoided the side effect of the residual PVA. When x?≤?0.3, the (K_1-xNa_x)₂Mo₂O₇ ceramics are with a triclinic phase and all components can be sintered well at 450?°C. The substitution of Na⁺ at the K-site modified the dielectric properties of K₂Mo₂O₇ ceramic and in particular increased the Q?×?f value. Among all the components, the (K_0.8Na_0.2)₂Mo₂O₇ ceramic exhibited the best microwave dielectric properties with a permittivity of 8.7, a Q?×?f value of 50 300?GHz and a temperature coefficient of ?64?ppm/°C. The (K_1-xNa_x)₂Mo₂O₇ (0.0?≤?x?≤?0.3) ceramics are very potential candidates for ultra-LTCC devices and the modified solid-state reaction method is an excellent substitution for the conventional solid-state method.     

Interface reactions between rutile coatings and molten aluminium or AlSi7Mg0.6 alloy

Rutile coatings deposited on corundum substrates are considered as promising functional elements improving the efficiency of the filtration of oxide inclusions out of aluminium melts. This contribution describes the reactions between rutile and two kinds of the aluminium melts and discusses the consequences of these reactions for the filtration process. It was found that the contact of rutile coatings with molten aluminium leads to the formation of a corundum layer at the solid/liquid interface. The exposure of the rutile coatings to molten AlSi7Mg0.6 alloy produces an interface layer of MgTiO₃. The interface layers possess defined orientation relationship to rutile which is characteristic for locally heteroepitaxial growth. The density functional theory calculations revealed that the TiO₂/α-Al₂O₃ and TiO₂/MgTiO₃ interfaces with the orientation relationships observed experimentally have low interface energies. The mechanisms of the interface layer formation and the impact of these layers on the degradation of the rutile coatings are discussed.